Cangzhou Chaoyi Roll Forming Machine Co., Ltd
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Cutting Device
1. Cutting press is 20 tons
2. Blade and mold material:GCR12steel with quenched treated 60-62℃
It can decide cut panel dimension according to the hydraulic drive and PLC computer control system
Hydraulic Station
1. Power: 4kw (depends on final design)
2. Hydraulic oil: 46# hydraulic oil
3. Working pressure: 12-16 Mpa adjustable
4. Solenoid valve: 1 groups
5. Color: as customer's request
Roller System
1. Material: high grade NO.45 forged steel.
2. Roller station:
3. Thickness of feeding material:0.3-0.8mm
Automatic Control System
1. Screen: touch screen or text screen
2. Automatic length measurement
3. Automatic quantity measurement
4. Computer is used to control length and quantity. Machine will automatically cut to length and stop when required quantity is achieved.
5. Length inaccuracy can be amended easily.
Drawing confirmation
After confirming the final profile with the customer, the team of 12 engineers worked out detail workable
parts CAD drawings; After 5 recheck, the production manager arrangement the material for all machine parts.
Start production
Our company owns 12sets rough lathe machine, 20sets precise lathe machine, and 30sets shearing machine, all machine parts start to manufacture.
Product Inspection
Our company Own 3sets hard test machine, and 4sets surface thickness Chromium test machine.
Roller and shaft: Our Inspect team test 90% wheels and shafts, confirm all parts size precise and performance after processing. Our Inspect team test all roller surface, confirm all part surface paint above 5um.
Thickness range: 0.3-0.8mm
Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
Roll station: about 18 stations (according the final design)
Roller material:ASTM1045 chrome plated surface with chrome,CNC,
Transmission: by chain, one inch, single line
Roll former has leveling bolts in the base for adjust the leveling
Machine base frame adopt H beam welding steel
Machine adopt new station to make machine more strong
To avoid accidents,all of drive part adopt protect cover
Color of machine: Blue and yellow (or base on customer request)
| Suitable Raw Material | 0.3-0.6mm, Color steel coil, Galvanized coil, Aluminized zinc coil or as your request |
| Under Frame | 300 H-beam |
| Sidewall | 14mm |
| Roller | High grade 45# steel, processed by CNC lathe, hardening and tempering, polishing, hard chrome plated 0.05-0.07mm, with keyway |
| Shaft | 70mm, finish turning, cylindrical grinding, with keyway |
| Forming Stations | 13 rows |
| Cutting blade | Cr12Mov, quenching 58-62°, double oil cylinder |
| Chain | 1 inch |
| Main Motor | 5.5kw, Lichao, Shanghai, with reducer |
| PLC | DELTA, TAIWAN |
| No. | Name | Qty |
| 1. | De-coiler | 1 Set |
| 2. | Roll Forming Machine | 1 Set |
| 3. | Hydraulic Cutting Device | 1 Set |
| 4. | PLC Control Box | 1 Set |
| 5. | Hydraulic Pump | 1 Set |
| 6. | Stacker | 1 Set |
Q: How to maintain the machine?
A: add mechanical lubrication equipment to chain, bearing and cutting slide every month. Add mechanical lubrication to the case every half a year.
Q: Do you sell only standard machines?
A: No, most of our machines are built according to customers specifications, using top brand name components.
Q:How many workers to operate the machine?
A:Only 1-2 workers.
Q: How to visit your company?
A:a.Fly to Beijing airport: By high speed train From Beijing Nan Station to Cangzhou West Station(1 hour), then we can pick you up.
b.Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Cangzhou West station(4.5 hours), then we can pick you up.
Q: What can you do if the machine broken?
A:Our machine's warranty period is 12months,if the broken parts can't be repaired,we can send the new parts to replace the broken parts for free,but you need pay the express cost yourself.if over warranty period,we can for to solve the problems via negotiation,and we supply the technical support for the whole life of the equipment.
Q:How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference. Or,
2) Please visit company and test machine if convenient.